It has been found that sintering dust contains about 10%â€"20% (weight percent) potassium as potassium chlo- ride (Zhang et al., 2009; Peng et al., 2008), which means that 2.782 million tons of sintering dusts contain approx- imately 556,400 tons potassium chloride, which is worth over 250 million dollars (Sina Finance, 2012).
DetailsThe lead–zinc sintering process (LZSP) is an important step in the ISP and features strong nonlinearity, a long sampling time to obtain quantity and quality (Q&Q) data, multiple constraints imposed by practical requirements, etc. ... Fuzzy control of an iron ore sintering plant. Control Engineering Practice, 3 (12) (1995), pp. 1669-1674. View ...
DetailsThe easy to maintain sidewalls ensure that the feedstock remains on the pallet car. Our pallet cars are used in sintering machines with reactio. areas up to 600 m2, with a grate factor of up t. and m2. Sinter bed heights up to 730 mm can be realized.Flexible service so. utions Outotec provides quality parts globally with excellen.
DetailsAbstract. Sinter waste heat recovery system is a process onwards gainfully utilization of untapped waste heat from sinter plant for generating steam either for process steam requirement or in turn ...
Details1 2. Heat Recover Technology from Sintering Plant Sintering plant consists of two measure sections, sintering section and sintered ore cooling section. Heat recovery from both parts has been developed …
DetailsSinter quality begins with the mined iron ore and the proper selection and mixing of the raw materials. Inhomogeneous raw mix can affect permeability and cause an increase in fuel consumption. During …
DetailsBand of pallets and rails for its movement. 5. Drive mechanism. 6. Sinter breaker, screen, cooler, etc. 7. Spillage collector. 8. ... These are given in Table Table 3.8 Indian Sintering Plants And their Performance No. Steel Plants Rated Capacity Mt/year Sintering Area m2 * No. of strands Suction Bed Bed height mm Sinter production t/m2 …
DetailsA similar study was conducted with higher compaction pressures (255 MPa), a sintering temperature ramp/cooling rate (400 °C/h), and lower sintering temperatures (1,070–1,125 °C—minimal liquid phase sintering was observed) (Meurisse et al. 2017). This study aimed to elucidate the effects of sintering in vacuum versus air and the …
DetailsThis paper concerns an intelligent control system based on prediction of the burn-through point (BTP) of the sintering process of an iron and steel plant. The system has a two-level hierarchical configuration: intelligent-control level and basic-automation level. At the intelligent-control level, first, a BTP prediction model is derived using an …
DetailsSintering proportioning involves mixing various sintering materials, such as iron-containing raw materials, solvents, and fuels. This is done in a specific ratio based on the desired sintering mineral quality, chemical composition, and raw material physical properties. The pre-ingredients process flow in most sintering plants is shown in Fig. 1 ...
DetailsLinear Sinter Plants. In a linear sinter plant, raw materials pass through each stage of the production process sequentially. A linear iron ore sinter plant is the least expensive to set up and is used in factories with moderate production demand. Pros. 1. Easy to set up. 2. Affordable. 3. Excellent for low to moderate-level production capacity ...
DetailsProcess Control of Sintering Plant. Sulfide concentrates, oxide materials and I.S.F. dross are prepared in the proportioning bins (There are ten bins for raw materials.). The raw materials and flux are fed by separate variable speed belt conveyers consisting of computer controlled belt weighers. Raw materials and crushed return sinter …
DetailsThe success of a company depends on customer's satisfaction: quality, price, and service. These three goals depend in particular on R.A.M.S. characteristics: reliability, availability, maintainability, and safety. In the last few years, in order to guarantee high standards of reliability and maintainability, new methodologies and techniques have …
DetailsA novel process aimed at the comprehensive utilization of sintering dust was developed by combining wetting grinding with sulfidization flotation. The mineralogical characteristics of the sintering dust and products were studied by powder wettability analysis, X-ray diffraction (XRD), scanning electron microscopy (SEM) and mineral …
DetailsSintering plant | UN Visitor Centre. Year of construction: 1928, added to in 1938. In operation: 58 years until the works were shut down. One of the largest sinter plants in Europe was built in Völklingen in 1928. Sintering is a high-temperature process that is used to fuse together the ore dust that is produced when iron ore is crushed ...
DetailsSintering • Dolomite refractory ... In any cement plant, rotary kiln is the main section where all the thermal energy is used and various chemical reactions are involved in the process of clinker manufacturing. ... Refractory lining depletion may lead to significant failures with fall outs of bricks or castables that may require shut-down of ...
DetailsSintering dust arrested by electrostatic precipitators in the sinter plant of integrated iron and steel companies has been found enriched with potassium chloride up to 30 % to 50 % (by weight).
DetailsUpdraft sintering of lead concentrates was introduced at Port Pirie in 1955 and since that time a considerable amount of investigational work has been carried out in the laboratory and on the plant with the objective of improving both the understanding of the process and its practical application.From this work it is now possible to predict trends in design and …
DetailsThe rapid heating during flash sintering is also an important reason for the rapid densification of the ceramics. High-voltage flashover and oxidative heat release from the surface spherical material may trigger flash sintering in air. This study provides a rapid sintering method for PZT ceramics that can save energy and reduce environmental ...
DetailsThe production of primary lead is a process of extracting lead from lead sulfide concentrate by smelting. Smelting process mainly includes sinter plant–blast furnace route and direct smelting reduction process as shown in Figs. 2 and 3, including oxidation, reduction, and refining (Sohn and Olivas-Martinez, 2014).In sinter plant–blast furnace …
DetailsThe thermal anemometer is used to measure the air leakage of bed cracks and holes, pallets gap, etc., at the No. 3 sintering plant in Nagoya Works of Nippon Steel [5].
DetailsSan Diego, California, USA Control Optimization of a lead Sintering Process Marcos Francisco Moreno Molina* and Jorge Morales Castelán* *Met-Mex Peñoles, S.A. de C.V., Process Control Department, Torreon, Coah. 27370 Mexico (e-mail: [email protected], [email protected] ). Abstract: An Automation Master Plan was …
DetailsThe emissions from Japanese sintering plants have been already fairly low levels by large efforts made so far for their reduction. However, substantial and systematic coun-termeasures are not yet developed and, further, detailed information has not been available on the forma-tion/decomposition of dioxins in the sintering plant.
DetailsA Deep Learning Approach to the Acoustic Condition Monitoring of a Sintering Plant Abstract: This paper proposes the use of deep learning classification for acoustic monitoring of an industrial process. Specifically, the application is to process sound recordings to detect when additional air leaks through gaps between grate bars lining the ...
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Detailscoke oven, ii) coal spillage from conveyer and chute areas, iii) ... richer in zinc and lead metals. The flue dust separated from BF ... sintering plant. Mill scale is generated at a rate of 2 per ...
DetailsIn the case of sintering plant, it was assumed that the trucks arrive to the sintering plant from three different points of the region, with different distances and road slopes. • the first one is 24 km long with a positive slope of 3‰ (first path), • the second one is 60 km long with a positive slope of 3‰ (second path), • the third ...
DetailsAn Automation Master Plan was conducted to achieve the control optimization of a blast sintering process based on a Dwight-Lloyd machine In the pursue of this goal was necessary to use an ...
DetailsThe PSD shows the problem in attempting to produce lead in a single step. The volatility of PbS and PbO make it desirable to keep the gas volume as low as possible (i.e., use pure O 2 in smelting). But this means operating along the pSO 2 =1 isobar, thus producing a large amount of PbO-containing slag in order to produce a low-sulfur …
DetailsAbstract. An assessment was carried out at a UK integrated steelworks to investigate the exposure of workers via inhalation to dioxins [polychlorinated dibenzo-p-dioxins (PCDD/F)], polychlorinated biphenyls (PCBs), and polycyclic aromatic hydrocarbons (PAH) including benzo[a]pyrene (B[a]P).Investigations focused on a basic oxygen …
DetailsAbstract. Sintering is the most economic and widely used agglomeration process to prepare iron ore fines for blast furnace use. In this chapter, the sintering process is first described to identify the key steps of the process, that is, granulation and thermal densification. Discussion is then focused on the effect of the chemical, physical ...
DetailsPE series jaw crusher is usually used as primary crusher in quarry production lines, mineral ore crushing plants and powder making plants.
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