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Tuesday, 22 Dec 2009. Share this on : The Covai Mani Group is setting up a state-of-the-art steel plant at Musiri, Trichy district, at a cost of Rs 120 crore and a sponge iron plant at Madukkarai near Coimbatore in Tamil Nadu at an outlay of Rs 195 crore. The plant coming up on a 50-acre site at Musiri is expected to have the capacity to ...
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1.2 BRIEF DESCRIPTION OF NATURE OF THE PROJECT The plant has existing only two nos. of 100 TPD DRI producing 66,000 TPA sponge iron. It has already obtained Environmental Clearance for the backward integration of Beneficiation plant & pelletization plant of 0.85 MTPA & 0.6 MTPA respectively with 10MW power plant.
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Sponge iron is produced primarily both by using non coking coal and natural gas as reductant and therefore classified as coal based and natural gas process respectively. Presently, there are 118 large and small sponge iron plants in India- 115 of them are coal based while only 3 are natural gas based. The advantages of sponge iron are:
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DRI, also known as sponge iron, is the product of reducing iron oxide in the form of iron ore and steel plant wastes into metallic iron, below the melting point of iron and typically in the range of 800–1200 °C. Iron oxide is charged into shaft furnace, rotary kiln, or fluidized beds in the form of pellet, iron ore lumps, or fines. The reduction takes place using …
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Agarwal Sponge & Energy is planning a major expansion of its sponge iron plant in Kudathini, Bellary, Karnataka. The project includes expanding the sponge iron plant production from 90000 TPA to 440000 TPA, increasing power plant capacity from 12 to 24 MW, adding a new rolling mill with a production capacity of 600000 TPA, a cold …
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initial estimate, water to the tune of 503 cu.m/day will be ... BHAGWATI SPONGE PRIVATE LIMITED 1 - 3 Project cost Rs. 324 Crores ... 3.1.1 SPONGE IRON PLANT M/s BSPL is now operating 2 DRI kilns, each of 100 TPD capacity for production of 60,000 TPA sponge iron. The company is now planning to install (1x200
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these difficulties of conventional blast furnaces. designe. to integrate the heat of waste gas in the sponge ironprocess. For this purpose a cas. of the sponge iron plant exits at a temperature around 900 C.This gas ha. a lot of sensible he. t and can be used for ener.
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Greenfield project for a DRI based Steel plant to produce Sponge Iron 198,000TPA; Mild Steel Billets 345,800TPA; Rerolled Steel Products through Hot Charging and through Reheating Fur nace 342,144TPA; Ferro Alloys 35,000 TPA and/ or Pig iron 70,000 TPA from 9 MVA x 2Nos ... 8 PROJECT SCHEDULE & COST ESTIMATES ...
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SKS Ispat Limited (SKSIL) has set up an integrated sponge iron plant of 2,10,000 MT capacity at Village Siltara, district Raipur, Chattisgarh. There are. 2 X 350 TPD Kiln and 2 X 100 TPD Kiln for sponge iron production. Total Heat Energy as available from the Direct Reduced Iron (DRI) Gas of 2 X 350 TPD Kiln and 2 X 100 TPD Kiln, on conversion ...
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Plant at Village Mohanpur, Tundi Road, Tehsil Giridih, District Giridih, State Jharkhand. Following shall be the plant configuration and production capacity after expansion of the unit: Sl. NO. UNIT PROJECT CONFIGURATION PRODUCTION CAPACITY Existing Proposal 1. DRI Kilns (Sponge Iron) 2 X100 TPD 2 X200 TPD 600 TPD 2. Induction …
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Local costs estimates must assess renewable electricity supply to each iron and steel facilities case by case, and grid-based electricity would require more complicated LCA results. ... 2020)][ (Sakaria, 2017)] plant uses SMR for syngas production and then feed it as reducing gas to a HYL DRI plant for sponge iron production. The off-gas from ...
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How much does it cost to set up a steel plant in India? The first phase of 1.5 MPTA itself would require investments of Rs 10,000 crore. The plant is designed in such a way that we can use the low-grade iron-ore from Goa to make a world class steel at competitive prices.".
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Syndicated Analytics' latest report, titled "Sponge Iron Manufacturing Plant Project Report: Industry Trends, Manufacturing Process, Plant Setup, Machinery, Raw Materials, Investment Opportunities ...
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The demonstration plant will be integrated with iron pellet making and is part of LKAB's transition plan. The goal is to expand sponge iron production to a full industrial scale of 2.7 Mt by 2030 to be able to supply SSAB, among others, with feedstock for fossil-free steel. The choice of Gällivare for the demo plant was based on a joint ...
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SPONGE IRON REDUCTION PLANT - Project Report - Manufacturing Process - Cost - Investment Required. Report includes feasibility report, profitability analysis, raw materials, break even points, formulations and formula and much more. ... COST OF PLANT ECONOMICS 2. LAND & BUILDING 3. PLANT AND MACHINERY 4. FIXED CAPITAL …
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Sponge Iron plant manufacturers in India use sponge iron as a substitute for scrap in induction and electrical furnaces. The reason for this is that melting scrap is expensive and also in short supply, so sponge iron is the perfect alternative when it comes to using it in the production of high-quality steel.
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Estimating cost is an important process in project management as it is the basis for determining and controlling the project budget. Costs are estimated for the first time at the beginning of a project or even before a project has started. Subsequently, the (re-)estimation of the project cost is repeated on an ongoing basis to account for more ...
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Liganga Project entails establishment of an Iron Ore Mine and Steel Plant. The iron ore reserve according to drilling exploration conducted in 2013 at an area (10 km2) is 126 million tons, which can be processed to produce iron and steel, vanadium and titanium products. Planned production capacity is 1.0 million tones annum (t/a) of Steel ...
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Simply add them together and divide by three: 10,000 + 7,500 + 15,000 = 32,500. 32,500 ÷ 3 = 10,833. As a result, the average project estimate is $10,833. Three-point estimates are best for where there's a lot of uncertainty or variability in the tasks or projects. 5.
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National Institute of T echnology, Rourkela 769008, Orissa, India. e-mail: shabinahai@gmail; [email protected]. During the operation in the coal based sponge iron plant, a tre-. mendous ...
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Rungta Mines Limited Project. Rungta Mines Limited plans to undertake the expansion of the Karakhola Sponge Iron Plant capacity in Barbil Tahsil of Kendujhar district of Odisha. The capacity will be …
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Direct Reduced Iron (DRI) is the product of the direct reduction of iron ore in the solid state by carbon monoxide and hydrogen derived from natural gas or coal. See more information about the production of DRI . Most gas-based direct reduction plants are part of integrated steel mini-mills, located adjacent to the electric arc furnace (EAF ...
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The energy cost is the principal cost factor in the sponge iron plant as energy requirement ranges between 14.63 and 20.9 GJ/t (Ulrich and Tandon 1988). Hajidavalloo and Alagheband used waste heat from the flue gas in a steel making plant to reduce energy consumption. They reported 14% reduction in energy consumption by …
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Executive Summary. A sponge iron manufacturing expansion project is planned in Hospet, Karnataka, involving a capacity increase from 65,325 to 132,325 TPA, at an estimated cost of Rs. 431.585 million. Construction is slated from March to August 2024. As of November 2023, the project is under examination for environmental clearance by …
DetailsDirect reduced iron (DRI) is the alternative iron source for steelmaking. Its advantages as a iron product and diluent for impurities, introduced with scrap, are well documented. DRI is also known as sponge iron. It refers to porous iron produced by the direct reduction (DR) process.
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In sponge iron plant, rotary kiln is used to manufacture iron billets from combustion of coal and iron ore. Waste flue gas emitted from the rotary kiln has a temperature of 700°C and above. ... (1.5% of project cost) …
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ation business and manufacturing activities for a long time.The Project Proponent have decided to expand production of MS Billet/Ingot and TMT BAR from 92,160 TPA to 2,00,160 TPA installing 3 nos. of induction furnace with capacity of 12 MT each, one number of Continuous Casting Machine (CCM) with 6/11m radius 4 strand at Plot. No.
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The Aryavrata Steel Sponge Iron manufacturing unit is spread across an expanse of 25 acres. Sponge iron is a metallic product produced through direct reduction of iron ore in the solid-state. Along with easy handling …
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How to Set up a Sponge Iron Manufacturing Plant: IMARC Group's report titled "Sponge Iron Manufacturing Plant Project Report 2023: Industry Trends, Plant Setup, Machinery, Raw Materials, Investment Opportunities, Cost and Revenue" provides a comprehensive guide for establishing a sponge iron manufacturing plant.The report …
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The company's corporate office is situated 20B, British India Street, Block No-7A, 7th Floor, Kolkata-700069, West Bengal. They have acquired 14.42 Acres of land at G-7, Mangalpur Industrial Estate, Raniganj, Dist-Burdwan, West Bengal. The company has already set up 100 TPD X 2 Sponge Iron Plant for manufacturing of Sponge Iron with annual ...
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Expansion of existing Sponge Iron Plant capacity (DRI Kilns- 2x 100 TPD to 3x100 TPD and installation of WHRB based Power Plant 6 MW and AFBC based power plant 6 MW;Fly ash block ... PROJECT SCHEDULE AND COST ESTIMATES..... 46 8.1 LIKELY DATE OF START OF CONSTRUCTION AND LIKELY DATE OF ...
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icro-economic large-scale production of iron ore in Nigeria. Iron ore project in this study had an initial investment of USD 73,934 Million and has an annual e. pense and profit amounting USD 48,128 Million and USD 270 m. Net Present Value (NPV), Internal Rate of Return (IRR) and payback period of the project is the financial analysis of each USD.
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