Question: 2. A certain crusher accepts a feed of rock having a volume-surface mean diameter of 0.75 inch and discharges a product of volume-surface mean diameter of 0.20 inch. The power required to crush 12 tons/h is 9.3 hp. What should be the power consumption if the same capacity and the volume surface mean diameter is reduced to …
DetailsIt's initially fed into a primary jaw crusher. This crusher breaks the big boulders down to about 150-200 mm. The crushed ore is then moved by conveyor to the secondary crushing stage. A cone crusher is used here. The ore goes into the cone crusher's feeding system, which usually has a hopper and a feed distributor.
Details4. A roller crusher required 10 kW power to crush spherical grains of 25 mm diameter into 5 mm diameter particles at a feeding rate of 5 (a) If the coefficient of friction is 0.268, what should be the diameter of the rolls? (b) If the capacity is reduced to 2.5 kg/s and the particles diameter to 2.5 mm, what should be the power consumption? 12M ...
DetailsThe Bond' Crushing Work Index is common to calculate the power needed to crush rocks from a given F80 size to a resulted P80 product size. Bond's impact method comes from a double mirrored …
DetailsLearn the differences between primary and secondary crushing and how to choose the right crusher for your mining or construction project. This guide explains the basics of crushing, the …
DetailsIf the crusher set is 25.4 mm, estimate the power required to crush the ore. Solution Step 1. For a single set of feed and product size distributions, the values of K 1 and K 2 can be estimated by taking K 1 equal to the closed set of the crusher (25 mm) and K 2 as the top size of the crusher product (50 mm).
DetailsThe common crusher types, sizes and their performance are summarised in Table 4.1. Currently, the dimensions of the largest Blake-type jaw crusher in use are 1600 mm × 2514 mm with motor ratings of 250–300 kW. Crushers of this size are manufactured by Locomo, () and others.
DetailsThe materials must be pre-dimensioned for the crusher (usually 200 mm or less). The finished product is not homogeneous, which is an essential requirement for many …
DetailsFor the 1-in. screen below the roll crusher the capacity has no correction factor and the area needed is 32/2.1 = 15.2 sq ft. To handle the output from a 40 x 24 roll crusher the screen will have to be at least 24 in. wide. Perhaps it will be more effective to use one continuous screen of at least 20.1 + 15.2 = 35.3 sq ft.
DetailsIt is best for crushing material 200 mm and less. Advantages of a cone crusher include high productivity and low operating costs. However, a cone crusher does not generate evenly sized pieces that are often required. There are two basic kinds of cone crushers. The first is a top adjusting bearing cone crusher. The other is a bottom adjusting ...
DetailsResearch goals: development of analytical method of determination of energy-power parameters of the drive of the hammer crusher with the grate; experimental validation of adequacy of mathematical model and method of determination of resistance torque appearing in the course of crushing, and required power of the electric motor of …
DetailsChoosing the right type of primary crusher for your operation depends on several factors, including the maximum size of the material to be crushed, the desired output size, and the capacity of the crusher. ... To maintain the efficiency of secondary crushers, regular maintenance is required. This includes routine inspections, lubrication, …
Details
Choosing the right type of primary crusher for your operation depends on several factors, including the maximum size of the material to be crushed, the desired output size, and the capacity of the …
DetailsA certain crusher accept feed material having volume surface mean diameter 19 mm and gives product volume surface mean diameter 5mm. If the capacity of crusher is 12 tonnes per hour. Calculate the power requirement by using …
DetailsWorking concept. Magaldi Single-Roll Crusher features a toothed roll assembly, which crushes the incoming feed material against anvil plates. When the material enters through the inlet chute, the teeth of the rotating cam shear and split the chunks against the anvil plates. The crushed material is cleared and dropped down, through the crusher ...
DetailsMechanical Engineering questions and answers. A horizontal single deck screen is required for a crusher plant that produces quartz with a bulk density of 90 - 100 lbs/ft3 and a top size of 2 mm. The crusher discharge is to be fed to a screen at 159.81 th. The required open area and separation efficiency are 82% and 68%, respectively.
DetailsChemical Engineering. Chemical Engineering questions and answers. Question 3 (15)Genco-Crush labs uses a conventional ball mill crusher to reduce bituminous coals lumps that are needed for boiler feed. The feed of 220kg of coal with a compressive strength of 22.5MNm2. The feed size is 50mm and the total energy required was …
DetailsIt is estimated that about 1.5 t lime stone is required to manufacture 1 t cement and 1 t CO 2 is emitted. If lime stone reserves are consumed at the present rate, they will be exhausted by the next 15–20 years. ... Coarse aggregate of maximum size 20 mm having water absorption of 0.5%, specific gravity of 2.88 and fineness modulus of …
DetailsHere's the best way to solve it. Q3/A- A crusher reducing limestone of crushing strength 70 MN/m2 from 6mm diameter average size to 0.1 mm diameter average size required 9 KW. The same machine is used to crush dol percent with an average diameter of 0.25 mm, 60 percent with average diameter of 0.125 mm and a balance having an average diameter ...
DetailsThis crusher reduces rock lumps from 2 m size down 25 mm. The crusher uses a single hammer rotor with peripheral speed of about 40 meters per second. ... Hammer crushers without grates can be used only if a relatively coarse product is required (approx. < 100 mm). Of course a certain compromise must be made as regards maximum grain size …
DetailsLargest jaw crusher is 1600 x 2514 mm with motor ratings of 250-300 kW. crushers (C200 series) are 1600 x 2514 mm with motors rated at 400 kW. ... Therefore, if a 3 mm crusher product is required, maximum feed size to the secondary crusher would be 240 mm. Thus, the feed to the primary crusher should not exceed 2400 mm.
DetailsThe difference between the cumulative percentages at the 3.5″ and 1.5″ points on the curve gives us the amount, of such product to be expected from the output of the primary crusher This is 85 minus 43, or 42% of the primary crusher product. If our problem had covered a crushing condition calling for 80 instead of 85% passing the …
DetailsA standard cone crusher has a taller crushing chamber and is used for providing larger output sizes, usually ranging between 25 mm and 100 mm. A short-head cone crusher has a short crushing chamber and it is designed for the production of finer …
Details1. Rock is crushed in a cone crusher. The feed is a nearly uniform 50 mm sphere. The screen analysis of the product is given below. The power required to crush this material is 0.429 MW / tonne, of this 11.18 kW is required to drive the empty mill. By reducing the clearance between the crushing head and the cone, the screen analysis of the product …
DetailsJaw crushers are the most common solution in underground applications when the throughput is below 1000 tonnes per hour, depending somewhat on the scalping solutions. Above 1000 tph, primary gyratory crushers are an option. After the throughput reaches 2000 tph, jaw crushers are very rare, with the exception of a parallel plant layout.
DetailsThe secondary crusher has a size reduction ratio ranging from 3:1 to 5:1. The secondary crusher can be a cone crusher, impact crusher, or gyratory crusher, depending on the hardness, abrasiveness, and size of the materials. The cone crusher is the most common type of secondary crusher used in mining and quarrying operations.
DetailsThe same machine is used to crush dolomite at the same rate of output from ( 6 mat{~mm} ) diameter average size to a product which consists of 20 with an average diameter of 0.25 ma t h r m mm, 60 with an average diameter of ( 0.125 mat{~mm} ), the balance having an average diameter of ( 0.085 mat{~mm} …
DetailsA batch crusher is run at constant power input. It was found that 40 minutes of operation were necessary to reduce the average particle size from 100 mm to 10 mm. The time required to reduce the same feed (same mass, same particle size) to 5 mm using Kick's low is O a. 40 minutes O b. 39 minutes O c. 30.7 minutes EL TE O d. 52 minutes
DetailsJaw crushers are the most common solution in underground applications when the throughput is below 1000 tonnes per hour, depending somewhat on the scalping solutions. Above 1000 tph, primary gyratory …
DetailsHere's how to choose between jaw and a primary gyratory crusher. The required capacity defines the size and type of crushing equipment and also the number of parallel crushers or plants required to meet the mine's production rate. ... To achieve this top size, the crusher setting is in the range of 200 mm or below, depending on the rock ...
Details3. Range of Eccentricity 14-26 mm. 4. Actual motor rating depending on the feed material characteristics, crusher configuration and altitude. 5. Crusher weight indicated do not include any base frame, drive motor and tools. Weight may vary depending on actual machine configuration. 6. Shell segment 7. Mainshaft assembly with "oversized ...
DetailsFor finer size products (e.g., -6 mm), a special cone crusher known as the Gyradisc is commonly used. Operation is similar to the Standard Cone Head; however, breakage is …
DetailsHow you select your primary crusher will be based on factors like moisture content, maximum rock lump size, material density SG, abrasion index, degradability and it being prone to dusting or not. The …
DetailsHow to Convert Inch to Millimeter. 1 in = 25.4 mm 1 mm = 0.0393700787 in. Example: convert 15 in to mm: 15 in = 15 × 25.4 mm = 381 mm. Popular Length Unit Conversions
DetailsPE series jaw crusher is usually used as primary crusher in quarry production lines, mineral ore crushing plants and powder making plants.
GET QUOTE